Entry Control
Workers pass through ESD gates, to verify the functioality of wrist strap, footwear and smock before entering protected areas.
ESD Monitoring System
ESD Monitoring system is a digital management tool that enables real-time monitoring, data storage, and dynamic visualization of anti-static equipments—including personnel wrist straps, workbench mats, ioniziers, devices and more.
ESD Gate
ESD Test Station
ESD Monitoring
Air Ionizer
Continous Monitor
Equipment Grounding Monitor
Live Visual Control
Centralised Software
Why ESD Monitor System Matters
Prevents Hidden Failures
Real‑time detection eliminates the “invisible” damage that static causes to sensitive components.
Reduces Quality Costs
Instant alerts minimise rework, scrap, and field returns, protecting brand reputation.
Simplifies Compliance
Automated data logging provides clear evidence for ISO, IPC, and customer audits.
Frequently Asked Questions
What is an ESD monitoring system?
A real‑time digital tool that continuously monitors anti‑static equipment (wrist straps, tools, mats, ionisers), triggers alarms when parameters exceed thresholds, and logs all data for compliance.
What components make up the system?
Hardware sensors (monitors for wrist straps, equipment, mats, ion fans, environmental sensors, ESD gate), transmission gateways (RS485/LoRa), and central management software (user management, live monitoring, history, dashboards).
What exactly is monitored at each workstation?
Four items: operator wrist strap grounding, equipment earthing, ESD workbench mat resistance, and ionising fan performance. Optional: temperature, humidity, and airborne particle counts.
What happens when an alarm is triggered?
A red LED and audible buzzer activate at the workstation. The alert appears on the central dashboard immediately, enabling rapid corrective action.
How is data transmitted to the software platform?
Via Http wired connection (reliable, high‑speed) or LoRa wireless (long‑range, low‑power). All data converges through industrial gateways to the central server.
Can the system integrate with existing factory systems (MES, etc.)
Yes. The software supports multi‑protocol data acquisition and provides web‑based dashboards accessible from any browser, allowing seamless integration with MES or other plant platforms.
How is historical data used?
Automatic logging enables trend analysis (resistance values over time, filterable by device/line) and report export, supporting audits, ISO compliance, and continuous improvement.
Which industries is this system suitable for?
Automotive electronics, new energy storage, photovoltaic manufacturing, PCBA assembly, and semiconductor fabrication – any environment handling ESD‑sensitive components.
Is deployment difficult on existing production lines?
No. Both wired and wireless options allow flexible, non‑intrusive installation. Modular design supports phased rollout – starting with critical areas and expanding later.
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